Refillable Airless Pump Jar with Replaceable Inner Pod

This dual-component airless jar system combines premium aesthetics with sustainable functionality. Designed for high-viscosity skincare formulations, it features a sturdy reusable outer shell and a replaceable inner pod. The airless pump mechanism protects sensitive ingredients from oxidation and contamination, ensuring formula stability from the first to the last pump.

By allowing consumers to replace only the inner cartridge, brands can significantly reduce plastic waste while maintaining a luxury presentation. Ideal for anti-aging creams, moisturizers, and organic balms requiring high-barrier protection.

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products info

Sustainable Innovation for Premium Skincare

The Refillable Airless Pump Jar addresses the growing market demand for eco-conscious packaging without compromising on luxury or formula protection. This system utilizes a “keep the jar, replace the pod” model, encouraging repeat purchases and reducing total material usage over the product lifecycle.

Key Features & Benefits

  • Airless Technology: The vacuum pump system prevents air exposure, protecting active ingredients like Retinol and Vitamin C from oxidation. It also ensures near-total product evacuation, minimizing waste.
  • Replaceable Inner Pod: The inner cup locks securely into the base and can be easily removed and replaced by the consumer. This design reduces the weight of plastic required for refills compared to purchasing a complete new unit.
  • Hygienic Dispensing: Unlike traditional open jars, the center-dispensing pump eliminates the need for consumers to dip fingers into the product, reducing bacterial contamination risks.
  • Premium Construction: The heavy-wall outer jar provides a substantial, high-end feel suitable for luxury market positioning.

Technical Specifications

  • System Type: Dual-component airless jar (Outer Jar + Inner Refill Pod).
  • Dispensing Mechanism: Press-down actuator plate.
  • Material: Compatible with PP, PMMA, and PCR options (subject to specific material selection).
  • Application: Suitable for creams, gels, balms, and lotions.

How the Refill System Works

The design is intuitive for the end-user. Once the product is depleted, the consumer unscrews the cap, twists or pulls the empty inner pod out of the base, and inserts a fresh refill pod. The outer jar and pump actuator are retained, extending the packaging’s lifespan.

Graphic & Structural Custom Prints
Complete Production Capability

In-House Design & Tooling

Batch-Level Traceability

Flexible Customization & Innovation